Archiv for ‘Ingredients’


published: June 4th, 2008

…continue Flour and Water Absorption

…..continue

Cold water should be used for bread soughs to counteract friction-temperature buildup during during mixing. Modern mixing equipment automatically sets the temperature of the water and the cooling jackets of the mixes maintain the desired dough temperature. Smaller plants and retail bakers use ice or chilled water for the dough temperature. This is especially important in warm or hot climates. Dough temperature of 78°-80°F is desirable. Where shop conditions are affected by extreme cold, bakers will often increase water temperature for the doughs to maintain the production schedule. Increased yeast is used in those circumstances. It has been proven that cold water temperature allows for an increase in water absorption. A high dough temperature out of the mixer often results in a softening of the gluten structure and a release of some of the water from the starch particles. From experience, bakers who use a weaker flour and mix with slow speed mixers usually make stiffer doughs knowing that a softening of dough will take place in the final dough development. Bakers who use a dough brake for final dough conditioning use more dusting flour to eliminate the problem of sticking.

How the dough is mixed is important to its retention of the water. Overmixing the dough will result in the release of moisture. Undermixing will result in under-hydration of the starch particles and insufficient gluten development to retain the structure that contains the water absorbed by the starch particles. Overmixing usually takes place in high speed mixers. Mixing time should be adjusted to the quality of the flour. The same mixing time for a weaker flour will result in overmixing and a sticky dough due to moisture release.

Bakers usually use a gluten stretch test for the first dough made from a new delivery of flour. Stretching a piece of the developed dough in the mixer should show the gluten structure to be smooth and extensible and with light passing through the stretched dough. Weaker flours will develop in a shorter mixing period. It is important to note that doughs made with a good quality flour will have better mixing and conditioning tolerance. Bakers who blend flours for the prodution of soft and sweet type yeast-raised products would do well to check the flour specifications from the flour mill for a desirable blend. For example, a good quality short patent flour of 12 percent protein may be used for soft rolls and sweet rolls in place of a blend of high gluten and softer flour. Major problems arise for bakers who have only one type of flour to work with and the quality of that flour varies with each shipment. In developing countries, flour is often weaker and bakers cope with production problems by using stiffer doughs and a no-time dough conditioning method.

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published: June 2nd, 2008

Factors To Consider-Flour and Water Absorption

Flour and Water Absorption

The amount of water that a bread or other yeast-raised dough can absorb is of great importance. Since water is practically cost free, an increase in water absorption means an increase in yield. Increased moisture in the dough also results in increased moisture in the baked product, producing a softer crumb and increased shelf life.

The amount of water absorbed into a bread dough is largely controlled by the quality of the flour. The temperature of the water and the proper mixing of the dough are also important. But the type and quality of the flour are the key factors to water absorption. A flour milled from a fine quality wheat and of average extraction will have a fine starch fraction and a high gluten-forming protein content in the range of 12.5 to 14%. This flour ensures maximum absorption of water and retention of the moisture during dough conditioning and final operations for bread production. Since cost factors are considered, bakers may opt for a lesser quality flour and blend it with a good quality flour. The practical production test of flour is usually the best way to determine values.

Doughs made from a lesser quality flour, especially for bread and roll production, tend to become sticky and difficult to handle. Increased dusting flour is then required for makeup, particularly in the scaler-rounder and in the molding of the bread. The dusting lour adds to the production costs. Flour quality becomes even more important in the production of variety breads where as much as 20%  of the dough content are added variety grains. Bran, wheat germ, soya flour, corn meal, and similar grains used for breads must be supported by a strong flour. Bakers often add gluten flour for this purpose. Variety breads have a lesser volume by weight than does regular white pan bread. Hard-type breads and rolls require a stronger flour to support the units on proof and provide the desired oven spring in the initial stages of baking.

…..to be continue

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published: May 31st, 2008

Problems in Bakery Food Production

Production problems can be very frustrating for bakers producing a variety of bakery foods. These problems are often very costly unless quickly remedied.

Some bakery production problems are common to all bakers in a given situation. The baker who understands basic production technology is better able to cope. He must understand “why” the problem occured, and “how” to go about solving it. He must also fully understand the use of new ingredients as well as the operaion of new equipment. And he must realize the changes to be made, for example, when converting from a sponge dough method of bread production to the no-time or short-time fermentation method of dough conditioning. Where skill is not supported by knowledge, problems tend to remain or repeat.

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published: May 10th, 2008

Saffron - World most expensive spice!


Saffron - World most expensive spice! -

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published: May 9th, 2008

Spices-Turmeric

Turmeric is a ginger family. It has a bitter, pungent flavor an an intense yellow-orange color. Turmeric is mainly used to add both flavor and color to food. Turmeric is very popular in East Indian cooking and is almost always used in curry cooking. It’s also a primary ingredient in mustard its bright yellow color. Powdered turmeric is widely available in supermarkets.

Click to learn more about Turmeric.

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